Understanding the Most Hated part of your Truck | Banks Entry Level

Many diesel owners believe their vehicles would be better off without the Diesel Particulate filter but are they right? In order to meet new emissions standards, the DPF was introduced in 2007 as a way to lower the amount of soot and ash being exhausted from diesel vehicles. The engines were generating the same particulate output but now those emissions were being contained and neutralized instead of escaping into the atmosphere. Banks Special Projects Lead Erik Reider shows us how the DPF works by breaking down diesel combustion, diesel exhaust, and the process of regeneration (regen). Erik shows how to get the most out of your vehicle and DPF by using high-quality oil and tuning cleanly. A clean tune increases power without increasing emissions and therefore does not over-tax the emissions systems including the DPF. As manufacturers improve modern turbo diesels, the engines produce less in-cylinder emissions which means the after-treatment systems like the DPF, the DOC, and the SCR can be made less restrictive. Understanding how the DPF and regens work is a major part of tuning diesel engines safely and keeping the emissions system functioning properly. For a clean tune that doesn't harm your DPF check out Banks Derringer: https://bankspower.com/collections/ch... To monitor your DPF and see when you are in regen, check out the iDash: https://bankspower.com/products/banks...

Next Step in the UPFIT Process: Ensuring Proper Maintenance.

 - Photo: GETTYIMAGES.COM/KARANDAEV

Your upfit is installed, and you are now utilizing it in your operations. The next step in the upfit process is ensuring proper maintenance.

Top Upfit Maintenance Challenges:

A huge challenge many fleet managers face in maintaining upfits is simply communicating the value and importance of proper upfit maintenance to field personnel and drivers.

“Most drivers understand the importance of oil changes, brake services, etc., and will typically make sure their vehicle is serviced in a timely manner. But prioritizing upfit maintenance in a similar fashion typically isn’t something that comes naturally. The fleet manager must educate their frontline personnel on the critical aspect of properly maintaining the vehicle’s equipment; not only to maximize its effective lifecycle and control costs but also to ensure the safety of their fleet personnel in the field,” said Jeff Klinghoffer, regional engineering manager for Holman Enterprises.

At the end of the day, it comes down to education and awareness.

“As a fleet manager, you’ll need to communicate the importance of proper upfit and equipment maintenance to your drivers. Beyond that, you can certainly implement processes and procedures to assess the condition of the vehicle and its upfit regularly. You can also explore potential gamification or incentive programs to help secure buy-in from your drivers,” Klinghoffer added.

Let’s face it; fleet managers have a lot on their plate.

“Fleet managers face daily challenges mixed in with bigger picture issues that include building a safe, reliable, and appropriate truck for the job while making executives and stakeholders happy. Finding the time to answer all of the challenges can be difficult,” said Mathew Marcussen, director of customer relations for BrandFX. “Taking the time to do research and learn more, in the beginning, will reap great savings, benefits, and efficiency in the end. Also, purchase a body that maintains its good condition over a long period will reduce the cost of repairs and service.”

When it comes to the different types of materials used in upfitting, you need to select the right material for the job.

“Ladder racks on top of cargo vans are impacted by either the snow and ice removal chemicals in the Midwest or the salty air near coastal regions. Using aluminum and stainless steel in those products is a must to provide the customer a quality product that gets them a good return on their investment,” said Katie Groves, national fleet sales manager for Adrian Steel.

Don’t forget to depend on those who know upfitting best.

“Partner with an upfitter that has a national presence and a team that can support these instances,” Groves recommended.

6 Mistakes Maintaining Upfits

While mistakes may not often happen when maintaining upfits, they can occur. Here are a few top ones to avoid:

Mistake 1: Lack of Inspection

Just as drivers need to inspect your vehicle for leaks, tire wear, etc., they should examine their upfits, too.

“Constantly check routing and clipping for rub points, just because a battery cable was tied up nicely last time you inspected it doesn’t mean a clip didn’t break loose since then,” said Brad Howard, director of Operations for Fontaine Modification.

Mistake 2: Ignoring Preventive Maintenance

When it comes to the vehicles themselves, preventive maintenance (PM) second nature, but that may not be true for upfits.

“Fleet managers realize that adhering to a recommended PM schedule is vital to optimizing the vehicle’s lifecycle and controlling the total cost of ownership. However, the same methodology also applies to a vehicle’s upfitting and equipment, but preventive maintenance for these items is often overlooked,” said Kelly Klemisch, regional engineering manager, Holman Enterprises.

To avoid this mistake, work upfits into your PM strategy for your vehicles.

“Regular service for equipment such as air compressors, material handling units, and aerial devices should be included in the unit’s PM schedule. Additionally, you can also include inspections in the schedule as well, so drivers receive reminders for those items as well. Or, at the very least, take measures to keep these PM items top-of-mind for drivers and operators. For example, you can track crane or compressors hours on an interior door decal,” Klemisch added.

Mistake 3: Not Adjusting Upfits Correctly 

Make sure that ladder racks are correctly adjusted to your ladders. 

“A properly adjusted ladder rack will keep the ladder secured on the van during transportation, reduce noise that could cause driver distraction, and extend the life of both the ladder and ladder rack,” said Katie Groves, national fleet sales manager for Adrian Steel.

Mistake 4: Misusing Upfit Equipment

You should also ensure your drivers and frontline workers fully understand how to use the vehicle’s equipment properly.

“Many vocational vehicles feature sophisticated and complex attachments, so training your employees on the best practices for using these units will help to minimize premature wear and tear and maximize the equipment’s effective lifecycle. This also applies to something as simple as a vehicle’s storage units. We often see fleet personnel overloading a service body or interior shelving with more than it is intended to hold, and this really impacts the longevity of these items,” said Klemisch of Holman Enterprises.

Mistake 5: Wrong Service Timing

When you service certain upfit items is also essential.

“When you service trucks, and related upfits is a big item. One example is a snowplow: make sure to service at the end of the snow season AND beginning of the season,” said Patrick Clark, director of fleet sales for Dejana Truck and Utility Equipment.

Mistake 6: Improper Equipment Storage
Where you store your equipment has a considerable impact on its useful service life.

“Also storing equipment inside helps preserve the life. Work with the local upfitters to make sure you are servicing cranes, liftgates, plows etc correctly,” said Clark of Dejana Truck and Utility Equipment.

Source: https://www.worktruckonline.com/10120069/value-of-effectively-maintaining-upfits

We will Service Your Motorhome at North Bay Truck Center

North Bay Truck Center is the go-to place for motor home chassis work. That is because if you take the shell off of a motor home--take the body off of it--let’s say, for example, a diesel pusher. It’s really a bus chassis. It’s really built by the truck and bus chassis manufacturers. Many that built the motor home chassis also built big trucks, and Freightliner is an example. For us, if we’re under the motor home or we’re looking into the engine compartment, we’re really looking at the same picture as we are if we’re looking on a Class 6, 7 or 8 truck. We are well versed on the platforms of engines that they use. Primarily, they use Cummins or Caterpillar engines on some of the older ones. For the diesel pushers, we’re very well versed on those engines. We have the computer software to plug into them. We’re familiar with the Allison transmissions that are most all of them use. The braking systems on a lot of them are air brakes, similar to that of a Class 6 through 8 truck. They also have suspension components that are shared. They use air ride suspension on the front axle a lot of times, which is found on the newest class 6 through 8 trucks. We’re very familiar with the chassis of the diesel pushers. North Bay is also going to be able to look up maintenance schedules on those as well. Motor homes generally will come with all manuals in a big binder referring to your refrigerator, your heating system, air conditioning. If your vehicle is new, you should have the Cummins manual for the engine and in the case of the Freightliner chassis, a Freightliner chassis manual with maintenance intervals for that chassis as well as the engine. Again, we can help look those things up if you don’t have the manuals available. On the diesel pushers, we have a facility large enough to bring the biggest unit into the shop. Even a 45-foot 3-axle diesel pusher can fit inside our shop and be kept under cover. If it does require to be outside for a time, we have surveillance cameras outside our shop and you can rest assured that our facility is locked down and that the cameras are working 24/7. We're also very familiar with the smaller coaches that are built on a gasoline or light-duty diesel chassis such as Ford or Chevrolet or GMC, or even the Sprinter chassis. Again, these are truck chassis or cutaway van chassis that we work on every day. We service almost anything related to the truck chassis part of the motor home, including, axle bearings, tires, the rear differential, transmission, steering components, including the air conditioning on the chassis. We do not work on the roof mounted air, but we can help direct you to who can help with that, and other internal aspects of the motor home. Everything to do with what makes it go down the road and stop, we can take care of for you.  Tires on motor homes can easily develop flat spots from sitting too long, and the air and UV rays deteriorate tires over time whether they are being used or not. We can help with tires because we sell tires for all trucks and buses and can balance and install them so that your coach rides smooth again and is perfectly safe in your travels. North Bay recently purchased six Mohawk pedestal lifts that will allow us to lift the largest diesel pusher up in the air outside of our facility to facilitate faster and more efficient repairs. Our goal is to get you back on the road on your travels very quickly, and insure that the repairs are done right. You can count on us with your motor home.

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