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12/31/14

Inside Our Shop - North Bay Truck Center



We have a team of Certified Technicians ready to tackle any repair job. Our Techs enjoy what they do and it shows in their workmanship and pride displayed for the work performed. Give Us a Call and we will be happy to schedule a service appointment for you. Some, but certainly not all, of the repairs we handle include: Engine, Transmission, Cooling System, Heating, Air Conditioning, Brakes, Suspension, Driveability and  Front End Alignments.



 Inside the shop at North Bay Truck Center

Call us at 1-800-434-1205

12/28/14

DELCO REMY: The Brand You Know & Trust


Delco Remy starters and alternators from Remy International, Inc. are the preferred choice for medium and heavy duty truck, bus and off highway applications worldwide.  We lead with product innovation and performance - you win with trusted, knowledgeable support.

Our alternator technology is second to none. The enhanced efficiency ratings of our high output alternators provide fleets measurable fuel savings. Delco Remy high output alternators feature a durable brushless design. Brushless alternators have fewer moving parts. Fewer moving parts mean less wear on the alternator. What you end up with is long life, not to mention the best warranty in the industry to back it.

Many of Delco Remy alternators are equipped with Remote Sense technology. A second wire reads the actual voltage at the battery. It then signals the alternator to boost output to compensate for voltage drop ensuring 14 volts at the battery. Remote Sense can reduce battery charge time by as much as 50%.

Delco Remy starters are designed to crank even in the toughest applications.  Our Over Crank Protection (OCP) technology protects fleets from thermal damage. OCP is a built-in circuit breaker that protects the starter from thermal damage and automatically resets at a safe operating temperature. It protects the starter in adverse starting conditions, such as cold weather cranking, lower battery capacity, high-starting circuit resistance, or operator misuse.

Our patented internal magnetic solenoid switch (IMSS) enhances starter reliability. It is a one-wire design integrated inside the solenoid. Input current can be controlled by the ECM to protect from voltage spikes. Because of its integration inside the solenoid, it is protected from corrosion caused by environmental factors and damage from vibration issues.

We work closely with the OEMs to provide the highest performing, premium quality product for new vehicles. This translates into the same level of performance and quality with Delco Remy aftermarket starters and alternators, and the support to back it.

12/22/14

Quality Semi Trailer Repair Is Paramount To Your Safety And Performance

As a truck driver, you know the importance of doing your pre-trip inspection thoroughly on both your truck and your semi trailer. However, there are times that you just cannot see what is wrong with your trailer until it is too late. From wall damage, frame bending, doglegging and worse, you need a reliable and efficient repairman to fix your trailer problems. As you know, there are many different problems that can arise from a trailer breakdown, from a simple glad hand to a reverse crown that finally snaps. Regardless, you need to get that trailer fixed as soon as possible to get you back on the road. When you are not moving, you are not making money.

With a certified heavy truck mechanic, you can get your Trailer Repaired quickly, to get you back on the road. Even if it is simply a blown tire, you can get it fixed at a shop or on the side of the road, depending on your situation. You need to get it repaired or replaced quickly, but you also want a high quality tire to keep you rolling. Whether you choose a new tire or recap, rest assured that you are getting the best there is. With names like Dunlop, Continental, Goodyear, and others, along with recaps from Goodyear and Bandag, you can get what you want and need in a hurry. If for any reason you have a catastrophic blow out, or one of your super singles goes and you need a new rim, you can get those, too. No matter what your needs for your trailer, you can get it done at a reasonable price.

Maybe you have a winch snap on that old East and need it welded back on. No matter how big or small the welding job, you can get that done too. And not to worry about Smokey, the welding services you can get are just as good as original and are certain to pass even the most rigorous inspection. For fleet owners or just owner operators, you can also get a complete line of preventive maintenance done on your trailer or tractor, whatever you need. From CVA's, tires, welding, Jake adjustment, injectors, turbos and much more, there's no need to spend a fortune to keep your equipment in tip top shape. With onsite preventive maintenance, you can keep your equipment running at its peak and reduce the dire consequences and costs associated from a catastrophic breakdown.

This is just a short list of the many things that you need to protect yourself and your investment from. However, breakdowns do happen, no matter how careful you are. So, regardless of your needs, whether a simple service to an overhead, a tire to a pigtail, you can get it done and at a reasonable cost. Keep those wheels rolling and keep the money coming in with the best semi truck and trailer services you can find. You work hard to keep your load safe and get it where it needs to be on time. So, hammer down and truck it up with the best repairs and maintenance you can get. Your equipment and your wallet will thank you.

Quality Semi Trailer Repair no matter where you are out on the road at a reasonable price. Truck drivers need certified heavy truck mechanics for Trailer Repair.

Article Source: http://EzineArticles.com/?expert=Staci_Mueller

 By Staci Mueller 



12/19/14

12/16/14

SuperTruck Test Drive Pt 4: A Walk Around



The aerodynamic enhancements are the visually striking part of the SuperTruck. Peterbilt engineer Bruce Bezner takes us on a walk around tour of the highlighting the many features that make this truck so slippery.

12/13/14

ACEA commercial vehicles - Truck safety now and in the future



Europe's commercial vehicle manufacturers have emphasised the importance of innovation to an industry that is making huge strides in the safety and fuel-efficiency of its vehicles. Cooperation on innovation today will deliver the truck of the future tomorrow.

The assertion came during a keynote address by Wolfgang Bernhard, CEO of Daimler Trucks and Chairman of the Commercial Vehicle Board of the European Automobile Manufacturers' Association (ACEA). Mr Bernhard was speaking at ACEA's annual transport policy event in Brussels.

Europe's automobile manufacturers invest €36 billion in research annually. Thanks to this, the commercial vehicle industry has made particular effort to reach certain milestones, such as the Euro VI emissions standards and the installation of life-saving technologies.

Dr Bernhard focused on safety saying, "the technological progress in safety is impressive. It's a real success story of joint efforts of EU policy makers and our industry. While transport performance has grown by 15% since 2000, the number of truck accidents with fatalities has decreased by 60%."

On commercial vehicle CO2 and fuel efficiency, Dr Bernhard said, "trucks and vans are amongst the cleanest and most efficient modes of transportation, especially here in Europe. Taking payload and average fuel consumption into account, we have the lowest CO2 emissions of all major regions."

The ACEA event, now in its tenth year, explored the theme of The Truck of the Future: Innovative, Fuel-Efficient, Safe, and also featured a display of the latest truck tractor models from each of the association's members.

Dr Bernhard established the clear business case for advanced, innovative, clean and safe commercial vehicles, saying, "Let's give our customers the full transparency on fuel efficiency, and let them decide. The most successful products will be the best for the environment, the economy, and the customer."

Dr Bernhard's speech was followed by a debate where a number of key stakeholders from policy making, business and vehicle manufacturing gave their views on the progress made towards making Europe's vans, trucks and buses cleaner, safer and more efficient.

Also speaking at the event were Connie Hedegaard, European Commissioner for Climate Action, and Olga Sehnalová, MEP.

***
• The European Automobile Manufacturers' Association (ACEA) is the Brussels-based trade association of the 15 major car, van, truck and bus producers in Europe.
• Europe's commercial vehicle manufacturers are key to Europe's prosperity. ACEA has 7 commercial vehicle members operating in 19 EU member states: DAF Trucks, Daimler Trucks, IVECO, MAN Truck & Bus, Scania, Volkswagen Commercial Vehicles and Volvo Group.
• The commercial vehicle industry is a key part of the EU economy. It provides 250,000 direct manufacturing jobs; 3.6 million direct and indirect jobs.
• The European commercial vehicle industry fulfils the majority of transport needs. It is responsible for more than 75% of freight carried over land, and delivers 18 billion tonnes of goods per year.
• The commercial vehicle sector is a major industry, with over 1.6 million units produced in 2012 and a turnover of €70 billion annually.
• The EU automotive industry is a leading source of innovation, investing €32 billion into R&D and applying for 9,500 patents per year.

12/10/14

Freightliner Fleet Spotlight | Bison Transport



We don't normally post much about heavy duty trucks, as our focus is light and medium duty trucks; however, we thought this video was interesting and the ideas of how to manage the fleet would be so similar. -- CTS

Learn more about lowering your Real Cost of Ownership(SM) at: https://rco.freightlinertrucks.com/ 

Since 1969, Bison Transport has grown from just 18 tractors and 32 employees to over 1400 tractors and 2600 employees. Today, they are one of the largest carriers in Canada, the largest long combination vehicle (LCV) carrier in North America and recognized as North America’s Safest Fleet. 

Freightliner is proud to provide Bison Transport with some of the most innovative trucks on the road today, including the best-in-class Cascadia® Evolution, equipped with the proprietary Detroit DD15® engine and the DT12™ transmission, to give them the efficiencies and reliability they need.

http://freightlinertrucks.com | http://www.facebook.com/freightliner | http://twitter.com/freightliner | http://instagram.com/freightlinertrucks

12/07/14

Distracted Driving - What You Need to Know

New texting and mobile phone restrictions for commercial motor vehicle (CMV) drivers


The FMCSA and the Pipeline and Hazardous Materials Safety Administration (PHMSA) have published rules specifically prohibiting interstate truck and bus drivers and drivers who transport placardable quantities of hazardous materials from texting or using hand-held mobile phones while operating their vehicles. The joint rules are the latest actions by the U.S. Department of Transportation to end distracted driving. Violations can result in fines and/or driver disqualifications and will impact a motor carrier’s and/or driver’s Safety Measurement System (SMS) results.

No texting while driving

CMV drivers are prohibited from texting while driving. So what qualifies as texting? Texting means manually entering alphanumeric text into, or reading text from, an electronic device. This includes, but is not limited to, short message service, e-mailing, instant messaging, a command or request to access a Web page, or pressing more than a single button to initiate or terminate a voice communication using a mobile phone or engaging in any other form of electronic text retrieval or entry, for present or future communication. (Click here for final rule).
Do not type or read a text message while driving a CMV!
Use of mobile phones is restricted for CMV drivers

This rule restricts a CMV driver from reaching for or holding a mobile phone to conduct a voice communication, as well as dialing by pressing more than a single button. CMV drivers who use a mobile phone while driving can only operate a hands-free phone located in close proximity. In short, the rule prohibits unsafely reaching for a device, holding a mobile phone, or pressing multiple buttons.

How can drivers use a mobile phone and still obey the rules?
  •     Locate the mobile phone so it is operable by the driver while restrained by properly adjusted safety belts.
  •     Utilize an earpiece or the speaker phone function.
  •     Use voice-activated or one-button touch features to initiate, answer, or terminate a call.

What happens if a driver is caught using a hand-held phone or texting while driving?

The rule imposes sanctions for driver offenses, including civil penalties up to $2,750 and driver disqualification for multiple offenses. Motor carriers are also prohibited from requiring or allowing their drivers to text or use a hand-held mobile phone while driving and may be subject to civil penalties up to $11,000. Violations will impact SMS results. Texting and calling on a hand-held phone carry the maximum violation severity weighting in SMS!
What are the risks?g

Besides penalties and possible driver disqualification, recent research shows that the odds of being involved in a safety-critical event (e.g., crash, near-crash, unintentional lane deviation) are 23.2 times greater for CMV drivers who text while driving than for those who do not. Texting drivers took their eyes off the road for an average of 4.6 seconds. At 55 mph, this equates to a driver traveling the approximate length of a football field — without looking at the roadway!  For CMV drivers who dial a mobile phone while driving, the odds of being involved in a safety-critical event are six times greater than for those who do not. Why take chances?

Bottom Line: Using a hand held device while driving is a serious traffic violation that could result in a driver disqualification.

No call, no text, no ticket!

http://www.fmcsa.dot.gov/driver-safety/distracted-driving

12/04/14

Tex-Mix Success Story | Freightliner Work Trucks




Learn more about lowering your Real Cost of Ownership at http://FreightlinerTrucks.com/RCO.

Tex-Mix is only as profitable as their trucks are reliable. That’s why they choose Freightliner. We design trucks for easy up-fit, productivity and low maintenance. Backed by a support team that’s there when you need us. That’s how we’re able to help Tex-Mix lower their Real Cost of Ownership.

The Freightliner 114SD is the truck Tex-Mix prefers for their mixers because of its reliability and durability. And because they equip it with the powerful Detroit™ DD13® engine and Detroit Virtual Technician™ onboard diagnostic system, it’s not only a tough truck, but also a smart one. The perfect combination of brains and brawn, built to keep their payload moving and delivering profits.

To learn more about Virtual Technician visit http://www.demanddetroit.com/connect/...

12/01/14

Beck Industrial Success Story | Freightliner Work Trucks



Freightliner develops relationships with final body installers like Beck Industrial to ensure an easy up-fit and a lower Real Cost of Ownership for our customers. To learn more about Real Cost of Ownership visit http://FreightlinerTrucks.com/RCO.

Beck Industrial is a San Antonio, Texas, based rear discharge concrete mixer manufacturer that up-fits a remarkable volume of mixers every month. As a family-run business, father Jim Beck and brothers Frank and Tom Beck are on a mission to build durable and reliable trucks

They are the final body installers for Tex-Mix, one of our loyal Freightliner customers. You can see their story here: http://youtu.be/xDPFNGke0uw.

11/28/14

CURTMFG: SEMA 2014 New Products - Gooseneck Hitches



CURT offers up 30 new applications for our gooseneck line. That almost covers every truck on the road today! Look no further for durability, superior craftsmanship and dependability when it comes to heavy duty towing. Bring IT with CURT!

11/25/14

Clean Your RV's Gray Water Tank & Sensors



Besides water, an RV gray tank (or "grey" if you trend more British) takes in lots of greasy, sticky substances. These include food particles & residue from preparing meals and washing dishes, soap, shampoo, toothpaste & even body oils. After a while, it can gum up your holding tank sensors, causing a false reading on your tank monitors.

Cleaning out the gray tank and sensors is a really simple task, since there's a readily available liquid designed to break up all of the crud that can build up in the tank: automatic dishwasher detergent. The gel type is easy to flush down the drain, and goes right to work breaking down and dislodging greasy build-up.

To calibrate the holding tank monitors in your RV, follow the steps outlined in our video:
http://youtu.be/DvVGBFdJ_vo

To clean your gray tank, simply choose a day when you're about to take a long road trip to a full hook-up RV park. Just start off with about a half-full gray tank, pour about one cup of automatic dishwashing detergent gel into one of the sinks, and wash it down the drain with plenty of hot water. Then spend a few hours on the road, allowing the sloshing action in the tank to work with the detergent to break up any nasty gunk that's accumulated. The longer and twistier the road the better, but a few hours of agitation should be plenty.

Once you arrive at your full hook-up campground (a dump station will of course work fine as well), simply pull the gray valve and dump the tank. All of the greasy gunk that was stuck to the tank will get flushed out with the water.

If your "3/4" or "full" light is the one staying on, start your trip with a fuller tank, which will ensure good water agitation on that sensor. But since the heaviest buildup is generally in the lower part of the tank, 1/2 tank or so should provide a good combination of water and empty space for strong agitation and sloshing as you drive.

If the first try doesn't clear up the problem, just try it again on your next long road trip. It's so easy and inexpensive that another attempt is no big deal. Once your tank is clean, your sensors should work fine and any odors you may have been experiencing should be eliminated or reduced as well (yes, gray tanks can smell too).

The intro music is my own piano performance of Scott Joplin's Maple Leaf Rag from 1899.

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DO YOUR RV SLIDE TOPPERS NEED REPLACING? Tough Top Awnings are thicker and stronger than OEM fabric and cost far less too! Get higher-quality fabric and save at least half the cost by replacing your slide toppers yourself. Watch RVgeeks' Slide Topper Installation Video to see how easy it is - http://youtu.be/7EXgaoRNkYg - and visit http://www.toughtopawnings.com for complete details. Be sure to tell Ray (the owner) "RVgeeks sent me!"

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RV Geeks offers basic DIY (do it yourself) RV service, repair, maintenance and travel tips from full-time RVers who have been handling most of their own maintenance since hitting the road in 2003.

Be sure to confirm that all methods and materials used are compatible with your particular recreational vehicle. Every type of motorhome, motorcoach, fifth wheel, travel trailer, bus conversion, camper and toy hauler is different, so your systems may not be the same as ours.

While we're not RV technicians, we're very mechanically inclined and have learned a lot about RV systems over the years. We handle most of our own minor service, maintenance and repair work on our 2005 43' Newmar Mountain Aire diesel pusher. We also maintained our 2002 39' Fleetwood Bounder Diesel during our first two years on the road.

We meet lots of newer RVers who are eager to learn some basics about maintaining and caring for their rigs. After more than 10 years on the road, we want to share what we've learned (some of it the hard way). ;-)

We hope our experiences can help other RVers go DIY, saving some time, money and effort, while experiencing the satisfaction of a job well done.

We do not pretend to be experts on any particular RV topic, and mostly know about maintaining our own rig. But lots of things are the same on RVs in general, and diesel pushers in particular.

Comments welcome! Thanks for watching!

11/22/14

SuperTruck Test Drive Pt 2: The Finer Points



The engineers and suppliers on the Cummins-Peterbilt SuperTruck came up with some very innovative ways of reducing energy consumption. We take you under the hood and between the frame rails for a closer look.

11/19/14

Dump Trucks: Don't Dump Safety Part 1



Dump Trucks are an indispensable part of the construction industry. They are used in the building of roads, highways , dams, malls, housing and just about everything else. They are unique among other vehicles on the job site, due to the variety of trucks, the trailer attachments and their distinctive safety issues.

11/17/14

North Bay Truck Center Repairs Street Sweepers

Johnston Sweepers VT650 Truck Mounted Street Sweeper




A high performance road cleansing sweeper with channel brush, suction nozzle and wide-sweep brush. A dual sweep option is available and a swept width of 3600mm increases productivity. Great environmental features - a water recirculation option, independently operated from the cab. This systems conserves water and reduces dust emissions with longer on station time. Noise sources are soundproofed and the Johnston VT650 has achieved full PM10 test compliance for vehicle emissions.

11/08/14

V3: Fleet GPS Tracking/Vehicle Diagnostics System


Real-Time Vehicle Fleet Management System

The V3 telematics platform provides next generation GPS vehicle tracking capabilities with real-time delivery of vehicle condition and performance data, in one simple-to-install telematics device.

    High Definition GPS Fleet Tracking – Provides the first vehicle GPS system to capture data in five dimensions - latitude, longitude, time, odometer, and fuel consumption. It is a vast improvement over typical fleet GPS systems because Zonar cost-effectively captures higher sample rates and adds fuel and odometer data into the equation. This means greater location accuracy and precise performance metrics.

    Remote Vehicle Diagnostics  – Instantly transmits fault codes from the vehicle to maintenance often before the driver is aware of the problem. Code descriptions and vehicle performance data is interpreted by fleet operations to schedule shop time and maintenance resources to reduce vehicle downtime.

    Reliable 3G Network – Delivers the best coverage, with high bandwidth capability and fast data transfers at a reasonable cost. Vehicle ECM data, mobile device information and GPS readings transmit over the network for immediate and insightful reporting through the Ground Traffic Control application.

    The Combination – Provides a powerful, real-time platform for transmitting precise information effectively. Fleets manage activities more efficiently including travel stops, speeds, routes, excessive idling and specific onboard events. With Zonar, GPS vehicle fleet tracking, remote diagnostics and electronic inspections are available in a single platform.


V3R™: Ruggedized for Tough Terrains
Get the same V3 capabilities for construction and work truck fleets with Zonar’s V3R. This tough telematics platform provides the same, powerful telematics data to vehicles working in harsh conditions including dirt, mud, ice, sand, and rain. The V3R is water resistant, dust tight and can endure temperatures from -40°F / -40°C to 185°F / 85°C. Designed to endure all weather conditions, the V3R delivers data-rich reports and alerts to help fleet managers maximize job site productivity and fleet efficiency.



Remarkable Capabilities and Affordability
All of this advanced functionality and benefits is cost competitive with less capable solutions. Fleets can protect their people, vehicles and cargo all at the same time, in real-time, with the V3 telematics platform. That's the Zonar advantage.

11/05/14

Recreational Vehicles - Loads Of Fun Until They Break!

Well you've bought the beast and it sits in the side yard just waiting to go out for it's next adventure. However towards the end of your last trip you started to notice some things that you thought needed attention.

The first question you have to ask yourself is whether or not you should even attempt some of the maintenance items yourself. Are you ready, or qualified, for do-it-yourself RV repairs? Unless properly trained and prepared, recreational vehicle owners should not attempt to make certain repairs or perform service on any RV, product or component. If you don't believe me I'll give you my father's phone number and you can ask him how much he paid the mechanic after one of his "I can do it myself thank you very much" attempts. I was there. It turned out very badly. It got VERY dark on the side of the road that cold night in Tennessee.

The Two Types of Repairs

There are basically two types of RV service; crisis repairs and preventive maintenance. Preventive maintenance can include such items as the following: checking and sealing the roof, windows, storage compartments and doors, cleaning, flushing and servicing the LP appliances, changing the oil in the generator and chassis engine and checking all fluid levels, cleaning the filters in the roof air conditioners, cleaning and treating your holding tanks, flushing and sanitizing your fresh water system, performing battery maintenance. These can be considered something you do now to prevent something worse from happening later. Call it insurance if you like. Crisis repairs (also known as Holy Cripes what now!), on the other hand, offer no options. The problem is staring you right in the face and if you want to get back on the road it has to be handled now. A few examples of crisis repairs would be an abnormally worn tire, a flat tire, or a blown engine.

Fortunately preventive maintenance will go a long way towards minimizing the frequency and the degree of crisis-type repairs. Routine tire inspection and careful study of inflation pressures, checking and cleaning the refrigerator components and checking the LP pressure, regular oil changes, and periodic cleaning of the air conditioner filters can all prevent the above crisis repairs from happening. Keep in mind the old adage..Penny foolish. Pound Wise. Don't try to cut corners.

Do It Yourself?

Oh yeah, remember that warranty you got along with the vehicle the day you shelled out the bucks to drive it off the dealers lot? Read it carefully before you even attempt to loosen a screw. In some cases, warranties may be voided or manufacturer liability lessened if unauthorized repairs are performed Some maintenance items, though mandated by the product manufacturer, may not be covered by new or extended warranties. Rarely are maintenance items ever covered under warranty. The key is knowing when to actively participate and when to simply make an appointment at your local service facility.

So the warranty is run out and you are in the garage getting the tools out. There a few more considerations to ponder before you dive in.

Am I physically fit and mechanically adept? - Buck up and realize your limitations there laddie or lassie. Ask yourself, "Can I physically perform the steps necessary to do this?" Many items in, under, on and around motorhomes require quite a bit of physical dexterity to access and remove if needed. Physical limitations may prohibit some of us from performing certain maintenance items. If the subject at hand is truly over your head then it's acceptable to back off and call a pro. You definitely do not want to risk converting a simple maintenance task into a costly crisis repair! It will cost substantially more to undo an error than to simply make an appointment with a service center if the subject is beyond your scope. (Again I offer my dad's phone number to anyone who doubts this.)

Do you have a willingness to learn - If you truly want to be able to perform some routine maintenance items, be willing to do a little homework. Servicing LP related appliances and components, for instance, virtually mandates a basic understanding of the sequence of operation of that appliance. Both electrically and with the flow of the LP gas. Each appliance is different, but your advantage is that you only need to learn those that pertain to your RV. And it's not that difficult to learn. Oh, it requires reading and studying the literature that came with your rv, but for the most part, it can be enjoyable.

Have the right tools - Be aware that many maintenance tasks require a selection of tools and that some require specialty tools that you may not have in your tool kit. Here are a few specialty tools you may want to eventually acquire:

Manometer - this device allows you to measure the LP pressure correctly.

Never adjust your LP regulator without using a manometer.

Thermocouple tester - used to bench test LP appliance thermocouples

Battery hydrometer - one that is temperature compensated is more accurate.

Volt, Ohm, multi-meter (VOM) - a digital one is best, but any is better than just a simple test lamp

Consider the time factor - Always plan your approach to any maintenance task appropriately. Realize that all maintenance requires time. Be sure to allot yourself plenty of time to complete whatever it is you are undertaking. Do not rush yourself. You are more likely to omit a step or make a mistake if you are under pressure to complete a task when in a hurry. Remember, the next time you perform that same task, the time element will be reduced. Familiarity and repetition will breed speed.

How to "Do It Yourself"

The following suggestions will get you started.

Prepare a proper and clean work area - Having a clean work area for whatever the task may be is vital in order to avoid confusion and also help keep the coach clean if you must traipse in and out of it several times. When servicing the appliances for example, it is best to perform the maintenance tasks with the appliances left in the installed positions. An exception would be the RV furnace. In some instances concerning the furnace, better results are attained if the furnace is removed and the work performed on a bench.

If you will be needing electricity, have your extension cord uncoiled and strategically placed prior to starting. Likewise, if using a drill motor, have the correct size drill bit, or screwdriver tip at hand. Proper preparation will make any maintenance task easier. Did you remember to allow enough time to do the work?

Have all replacement parts ready to go - Have all replacement parts prepared and laid out for easy access. If your maintenance task involves threaded fittings, a handy tip is to apply the correct sealant or Teflon tape before actually starting the work. It's much neater and easier when your hands are relatively clean. Lay the fittings aside and cover them with a shop towel or cloth until needed. If the new parts need any type of pre-assembly, do it now, before you get engrossed in the task at hand. If some parts in a repair kit will not be needed, separate and discard them prior to beginning. This will simplify your repair and avoid any confusion you may encounter later when you realize you have a few parts left over.

Obtain the necessary support materials - As mentioned earlier, have all wiring diagrams, service notes, installation instructions or any other type of resource open and within easy reach before starting the job. If you feel you may need additional help or support information, postpone the maintenance until all the necessary information is in your hand. Remember, preparation is much easier for a preventive maintenance procedure as opposed to an unwanted crisis repair. Also, keep in mind many maintenance tasks are now available on detailed instructional video tapes. Check out our Video Library Page. Additionally, many local community colleges now offer classes for the RVer and RV shows offer seminars on RV maintenance.

Get to know a local service facility - Do Not Leave This Step Out! Even though you may want to perform some maintenance yourself, always get to know a local dealer or service center in your area. Eventually your going to have to swallow your pride and call on them for help and aside from being there to order parts for you, they can also be a good source of information.

Additional tips - Never attempt to adjust your RV generator yourself. This is one area that is definitely better left to your service shop. Many specialty tools are required, as the generator needs to be load tested while making governor and carburetor adjustments. Load banks and specialty testers are beyond the scope of the do-it-yourselfer. Just remember that on the RV generator every mechanical adjustment that is made has an electrical result. You cannot tune a generator by ear. This item is for the professional.

Also never attempt to adjust your LP regulator without the knowledge and use of a water column manometer. Changes in the delivery pressure, though crucial to each appliance cannot be determined by visually watching a burner flame. Too high LP pressure will damage many appliances, while too low of a delivery pressure will result in improper combustion and inefficient appliance operation.

By honestly accessing your technical expertise, learning and gathering a resource library of sorts for those items on your coach, and acquiring the proper tools and parts, you may be just ready to experience the fun of maintaining your investment for your leisure over the road enjoyment. It is hoped that major repair costs are avoided and total enjoyment is realized from the experiences of working on your own motorhome.

Chuck Lunsford is a successful Webmaster and publisher of JustGoDoItYourself.com He provides more tips and advice on accomplishing do it yourself Rv repair

By Chuck Lunsford

Article Source: http://EzineArticles.com/?expert=Chuck_Lunsford

Article Source: http://EzineArticles.com/296031

11/02/14

B&W Trailer Hitches “Quietly” Unveils New Patriot 16K Rail-Mounted Fifth Wheel Slider Hitch at 2014 SEMA

Precision engineering techniques and tight manufacturing tolerances allow B&W Trailer Hitches’ new Patriot 16K fifth wheel slider to deliver a quieter, more stress-free towing experience.

HUMBOLDT, Kan. -- B&W Trailer Hitches, a leading U.S.-based manufacturer of heavy-duty, engineered trailer hitches and aftermarket truck/trailer accessories, announced that it will introduce its new 16,000-pound Patriot rail-mounted fifth wheel slider hitch at the 2014 SEMA Show in Las Vegas, Nevada. The innovative Patriot 16K RVK3270 hitch will be shown to the industry for the first time in B&W’s booth (30171) in the Upper South Hall of the Las Vegas Convention Center.


The versatile new 16,000-pound Patriot rail-mounted slider complements B&W’s full line of hitches and is built to exacting specifications for smooth, flawless and virtually inaudible operation. Unlocking the slider hitch is made effortless, even on irregular terrain, via the locking mechanism’s gear-reduced cam ratio design, which gives the user mechanical advantage.

The Patriot’s two, solid one-inch tubular steel carriage rails are designed with sturdy center supports that prevent the rails from deforming or binding as a result of flexing under load. Hourglass-shaped rollers convey the carriage mechanism with fluid motion, regardless of topography. Once unlocked, the hitch is free to slide back into its maneuvering position and afterward, it glides up to its locked position just in front of the rear axle.

“Traditional slider hitches are known to make a bit of noise, and this can be disconcerting to some operators,” Don Collins, president, DC’s RV Centers, said. “With its precise fittings and smooth, quiet operation, B&W’s Patriot 16K slider will enhance the end-user’s towing experience.”

B&W’s new Patriot 16K slider hitch accommodates 12 inches of slide and is perfect for popular short-bed pickup trucks that allow less travel distance to the cab. Vertical adjustments can be made from 17 inches to 19 inches, allowing ample clearance for taller truck-bed walls. The Patriot 16K slider will fit on all industry standard mounting rails.

The Patriot 16K slider makes it easy to engage and disengage a trailer, as well. Thanks to its cam-lock design and three-quarter-inch-thick wrap-around jaws, an operator can couple or uncouple any trailer, regardless of the lay of the land. Pivot arms feature tough polyurethane bushings that allow the engaged coupler head to pivot smoothly, and the fully articulating head is cushioned by an integrated leaf spring.

“The Patriot 16K rail-mounted fifth wheel slider hitch is an American-made alternative to the offshore-manufactured slider hitches that have proliferated in recent years,” Travis McCall, product engineer for B&W Trailer Hitches, said. “Our hitch is engineered to operate as a finely tuned system, and we think users will be very impressed with the fit, finish, operation and overall ergonomics of our newest hitch design.”

B&W’s new Patriot rail-mounted slider is made of top-quality, American AISI 1018 steel and is powder coated for a tough, durable finish.

The 16K Patriot RVK3270 rail-mounted fifth wheel slider hitch has been tested and meets or exceeds the J2638 standard for a 16,000-pound vehicle tow rating (VTR). As in any towing scenario, B&W strongly recommends that users never exceed the Patriot 16K slider’s VTR.

B&W Trailer Hitches specializes in designing and engineering trailer hitches and aftermarket truck/trailer accessories, and is proud of its reputation as an exceptional U.S.-based manufacturer and innovator. The company’s workforce makes all of its products entirely in Humboldt, Kan.

The Patriot 16K RVK3270 rail-mounted fifth wheel slider hitch can be purchased through members of B&W’s extensive dealer network and a dealer locator is available at: http://www.Turnoverball.com/find-a-dealer

To access high-resolution images of B&W’s Patriot 16K RVK3270 rail-mounted fifth wheel slider hitch, please visit: http://www.turnoverball.com/media

About B&W Trailer Hitches
Based in Humboldt, Kan., B&W Trailer Hitches engineers and manufactures trailer hitches and aftermarket truck/trailer accessories. B&W offers a broad selection of products designed to seamlessly integrate with and enhance the use of trucks and the vehicles and equipment they tow. All B&W products are proudly manufactured in the USA, in a state-of-the-art facility that houses a skilled workforce of craftsmen and the most technologically advanced equipment available. B&W is recognized as an innovator and invented the Turnoverball gooseneck hitch, which revolutionized the industry in 1992. To learn more about B&W Trailer Hitches, please visit: http://www.Turnoverball.com

Turnoverball and Patriot 16K are trademarks of B&W Trailer Hitches.

10/30/14

Xantrex PROwatt SW Series 1000 for Commercial Truck and RV Applications



The PROwatt SW Series 1000 features 1000 watts of True Sine-Wave AC output. With high surge capability, the PROwatt SW Series provides the necessary current to startup demanding electrical loads. In addition to dual GFCI AC receptacles, the PROwatt SW Series include an innovative USB connection for providing power to most USB chargeable devices. The PROwatt SW Series offers many safety features not found in similar inverters. When equipped with a remote control, the PROwatt SW Series has the ability to provide automatic ignition lockout shutting down the inverter’s output when the vehicle’s ignition is not engaged to prevent unnecessary battery drain.

The compact, easy-to-use and easy-to-install design of the PROwatt SW Series makes it ideal for use in commercial truck, RV and marine applications. With True Sine-Wave output, the PROwatt SW Series can provide power for all types of electrical loads including, variable speed power tools, advanced electrical appliances, microwaves and much more. The PROwatt SW provides household AC power anywhere.


10/27/14

The Tommy Gate HD Railgate with 3,000 lb Capacity


The Tommy Gate H.D. Medium-Duty Railgate

The Tommy Gate H.D. 3,000lb capacity, high-cycle railgate is for stake and van bodies.An extension of Tommy Gate’s pre-existing product line of railgates, this lift is the first Tommy Gate has produced at the 3,000lb capacity level.

Tommy Gate’s engineers specifically designed the 3,000lb railgate for applications performing high numbers of lifting cycles during daily use. These "high-cycle" requirements have called for the inclusion of a number of quality components such as machined steel rollers, dual-sealed ball bearings, hardenedsteel pulleys, and composite bushings. Incorporating these materials has created a steadier lifting action and reduced maintenance.

The new "high-cycle" rail is being offered with numerous standard features:
  • Class-exclusive safety trip bar provides additional operator protection
  • Self-close and auto-open cam arm creates hands-free platform open and closure
  • Steel rollers ensure consistency of motion
  • 12" platform taper eases transition from ground to platform
  • Three-light, incandescent light kit included
More than three years of design, development, and testing has been completed on the project, including fourteen months of intensive field testing. The extensive development period and focus on user feedback leads Tommy Gate to believe it has created an elite railgate for its class.

Tommy Gate is a 45-year-old, U.S.-based, hydraulic liftgate manufacturer, located in Woodbine, Iowa.


Harbor Truck Bodies is an authorized Tommy Gate dealer.

10/24/14

X One® Tire Testing: Real World Road Test



Hit the road with a 3000 mile, real-world, fuel efficiency test of the MICHELIN® X One® truck tire. Enjoy the ride.

10/21/14

Detroit Integrated Power Train Video Animation



The new Detroit Powertrain provides integration like only Detroit – and Western Star – can. Because the engine, transmission and axles are all engineered and designed to work together as one.

10/18/14

ANCO Technology








ANCO wiper blades continues their commitment to leading edge designs, materials and production techniques. See how Federal-Mogul engineers develop and analyze new product concepts using the very the latest Computer Aided Drafting and engineering tools.

10/15/14

HTS Systems HTS CC Cone Cradle video demo



The new HTS-CC Cone Cradle is a rugged-compact, all-weather and quick-access traffic safety cone deployment system! 

The new three cone policy, placing a safety cone at the rear creates a safer work cushion when working off the back with ramps or lift-gates; particularly in the dark. 

A second cone, mid-way on the driver-side alerts motorist that a delivery worker may suddenly appear. 

The third front cone prevents trucks from becoming boxed in and reduces loading dock collisions from other rigs backing into warehouses and stores. 

All three fluorescent reflective traffic safety cones create awareness; warn speeding motorists and slow traffic.The three cone safety policy is extremely effective, because it works! Prevent accidents, save lives and money!

The Cone Cradle has been met with an incredible amount of excitement and enthusiasm by fleet professionals, truck body manufactures and route delivery drivers. The HTS-CC is a safer, easier and faster method, requiring less physical effort, zero climbing, reduced liability and reduced bacterial cross-contamination. The key to achieving total driver safety compliance means utilizing a safer, easier and faster ground access system.

10/12/14

I-80 Eastbound Cordelia Truck Scales Relocation Project

 New Eastbound I-80 Scales Open To Truck Traffic



The new Interstate 80 eastbound Cordelia Truck Scales opened to truck traffic on August 1, 2013.


  
 A Ribbon Cutting ceremony for the new facility was held on July 12, 2013.

  •     The California Department of Transportation (Caltrans), the Solano Transportation Authority (STA), the Metropolitan Transportation Commission (MTC), and the California Highway Patrol (CHP) broke ground on the project on April 20th, 2012.
  •     The demolition of the old eastbound scales facility was completed in the fall of 2013.
  •     The project and its project partners Caltrans, the Metropolitan Transportation Commission (MTC), and CHP were awarded the “2013-Special Achievement” award by the STA.

Project Snapshot

The eastbound I-80 Cordelia Truck Scales Project reconstructed and modernized the old eastbound scales built in 1958. The project also included the construction of a four-lane bridge across Suisun Creek and new braided on and off ramp access between the new eastbound Truck Scales, I-80 and nearby Highway 12.

The new, nearly $100 million complex will make it more efficient for CHP to conduct safety inspections and improve technology.

The new eastbound facility was constructed approximately 2,500 feet east of the old 1958 facility site and will accommodate the projected increase of traffic along I-80 through 2040. In spring 2012, nearly 10,000 trucks a day traveled from the Port of Oakland along I-80 to Northern California and beyond.


Features and Benefits

The new truck scales facility also improves traffic safety and travel times along the busy I-80/I-680/Highway 12 corridor in Solano County by improving:

  •     Truck inspection times with modern state-of-the-art weigh-in-motion technology. The new scales will make it easier for the CHP to weigh trucks entering the scales.
  •     Inspection capability of trucks with multiple loads. The new facility will include new multiple truck inspection bays, making it easier and more efficient for the CHP to conduct routine inspections.
  •     Traffic flow of trucks entering and exiting the new facility. The new scales will be constructed with newly designed traffic lanes using a system of braided ramps which will improve the safety of all vehicles entering and exiting the facility as well as improve traffic flow along the I-80/I-680/Highway 12 corridor.

The project received 50 percent of its funding from the State Highway Operation and Protection Program and 50 percent from regional/local funds.

Partnering Agencies:

California Highway Patrol (CHP)

Solano Transportation Authority (STA)

Metropolitan Transportation Commission (MTC)

Additional Questions

If you need additional Caltrans information, please contact:

Vince Jacala
Caltrans Public Information Officer, Solano County
vince.jacala@dot.ca.gov
510-286-5206

CHP Operations

If you need additional information from the CHP regarding the daily operation of the new eastbound I-80 scales, please contact the CHP at:

Officer Dale Hernandez
CHP Public Affairs Officer
707-864-5565

10/06/14

Refer Trailers



This is one of John Christner's refrigerated trailers and a tour of how they operate inside and out.

10/03/14

PALFINGER Truck Mounted Forklifts / Mitnahmestapler - Lifetime Excellence



Mounted on the rear of a carrier vehicle or in a protective box between the axles, the PALFINGER truck-mounted forklift will accompany you right to your place of use, opening up unprecedented possibilities in terms of transportation. A truck-mounted forklift means complete independence for our customers as additional unloading devices are not required. PALFINGER truck-mounted forklifts offer safety and longevity as well as a high level of operator comfort and optimum manoeuvrability. PALFINGER is committed to top performance in many fields of application and throughout the entire product lifecycle. The most important industries include: transport and beverage logistics, recycling and building material applications, technical and medical gases, agriculture and the live events sector.

For further information please visit our website:
https://www.palfinger.com/en/emea/pro...

9/24/14

2014 Ram 1500 Tradesman EcoDiesel Pickup

 The 2014 Ram 1500 EcoDiesel should meet all the needs 
expected in a work setting. 


Photo by Vince Taroc.

I recently test drove the 2014 Ram 1500 Tradesman Regular Cab 4x2. This is a no-frills, utilitarian work truck with hand-cranked windows, manually adjusted seats, hand-adjusted driver- and passenger-side mirrors, and manual door locks. To better cope in rugged work environments, the interior has a black vinyl floor covering for easy mop-up of mud and other spills. The pickup bed has a spray-in bedliner to minimize the scratches and wear-and-tear from loading and off-loading of cargo and tools.

The Ram 1500 I drove was equipped with the Tradesman Package, which includes a trailer tow mirror, trailer brake control, and folding trailer tow mirrors.

From my perspective, the 2014 Ram 1500 met all the needs expected in a work setting; however, the key takeaway for me was the enhanced fuel economy provided by the 3.0L EcoDiesel V-6 engine. This is especially impressive considering it is capable of generating 240 hp at 3,600 rpm and producing 420 lb.-ft. of torque at 2,000 rpm.

The 3.0L EcoDiesel, earned a 28-mpg rating from the U.S. EPA, which, according to the Ram, is the best highway-cycle test result ever achieved by a full-size, half-ton pickup.

I experienced similar fuel economy results and, on long-distance freeway driving, I was even able to sustain an average 30 mpg for extended driving distances.

In combined city/highway fuel economy, the 2014 Ram 1500 earned an impressive 23-mpg rating from the EPA.

Impressive Engine Performance

The all-new engine’s block and bedplate are made from lightweight compacted graphite iron. Engine performance was very impressive, resulting in almost effortless acceleration to pass vehicles during freeway driving. The EcoDiesel engine performance is enhanced by the MultiJet 2 common-rail fuel-injection system. The MultiJet 2’s high-dispersion nozzles and advanced-technology servovalve can accommodate up to eight fuel-injection events per cylinder cycle. This results in a quieter engine with minimal in-cab engine noise. In addition, it offers excellent low-speed throttle response.


 Photo by Vince Taroc.


Also contributing to the Ram 1500’s excellent fuel economy is the TorqueFlite 8-speed automatic transmission, which enables optimal engine speed in a wide range of driving conditions. The advanced-technology gearbox has a thermal-management system that quickly warms the transmission oil to reduce pumping losses associated with cold, low-viscosity fluid.

A “Greener” Truck

In terms of CO2 emissions, the 3.0L V-6 EcoDiesel is among today's most advanced diesel engines, emitting 438 grams of CO2 per mile. This is 60-percent fewer emissions than those produced by diesel powertrains 25 years ago. A state-of-the-art selective catalytic reduction (SCR) system also reduces emissions. It incorporates a unique diesel exhaust fluid (DEF) system that alerts the driver to low DEF levels, while also allowing the engine to maintain full power. The Ram 1500 includes an insulated DEF tank with heated lines to mitigate the effects of cold-weather operation. It also features a passive cooling system that does not require engine coolant for the DEF injector. The DEF tank holds eight gallons of fluid. The truck’s duty cycle determines refills, but the average interval is about 10,000 miles.

By the end of my test drive, I was converted into a big fan of the EcoDiesel V-6, and this admiration is apparently seconded by others, such as Ward’s, which named it one of 10 Best Engines for 2014. I believe the EcoDiesel will go a long way toward convincing fleet drivers of the benefits of diesels.

The EcoDiesel is designed and produced by VM Motori, a Chrysler Group diesel engine supplier since 1992.

http://www.government-fleet.com

9/21/14

National Truck Driver Appreciation Week 2014



For National Truck Driver Appreciation Week, we asked Freightliner drivers to say "hi" to their loved ones from the road and thank them for all of their hard work throughout the year. Here's what they had to say. #NTDAW

Thank a truck driver today! 

http://www.freightlinertrucks.com

Ram 1500 Power Wagon | Most Capable Off Road Truck



The new 6.4-Liter HEMI V8 Ram Power Wagon. The most capable off-road truck there is. It lets you pick a fight with the impossible. Average is the archenemy. The biggest risk of all ... not taking one.

9/15/14

ISUZU PROVES SMART BUSINESS DECISION


IAL - Isuzu Proves Smart Business Decision - Small
After recognising a need for a truck driver training service in his hometown of Gladstone, Queensland, Adam Van Vegchel stepped up to the challenge.

The result is United Driver Training, which aims to equip aspiring professional drivers with the skills they need to enter the industry safely.

Mr Van Vegchel believes the importance of well-trained drivers on our roads should not be underestimated, and he hopes his business will help the next generation of new entrants hit the highways running.

“I’ve spent my working life in transport and was looking for a change of pace from driving trucks but something still connected with the industry,” Mr Van Vegchel said.

“There were previously no trainers in the town,” Mr Van Vegchel said.

“Whenever anyone wanted to be trained, other trainers had to come in from out of town.

“I’d been thinking about starting the business for a while, but in the end I thought, ‘why not go for it’.”

But taking the leap into business is not without its risks.

To start with, he needed a reliable, cost-effective truck, which could withstand the demands from heavy rigid learner drivers.

So when it came time for Mr Van Vegchel to invest in a truck, he looked to a trusted brand and eventually decided on an Isuzu FXZ 1500. Fitted with a tray body, which is capable of transporting loads such as concrete blocks.

Mr Van Vegchel said he sought out a truck that had the right blend of safety, reliability and hardiness.

“Firstly, I needed a crash box, which is what the students need to learn in,” Mr Van Vegchel said.

“I needed something which was strong and gave the students a realistic experience of what they can expect in the work force.”

“Of course a lot of new trucks sold these days are fitted with automatic and automated manual transmissions, but there are plenty out there that are manual and not all have synchro transmissions.

“It’s like going for your car licence, being able to drive a manual provides a lot more flexibility.  In the case of trucks, if you can operate a non-synchro gearbox then you can drive any truck, no matter the transmission as long as you have the correct endorsement.”

Mr Van Vegchel opted for the Eaton RTO 11908LL, which hasn’t let him down.

According to Mr Van Vegchel, safety and river comfort and convenience were also important considerations.

The Isuzu comes equipped with ABS and airbags, as well as an ultra-comfortable ride thanks to the ISRI 6860 drivers seat.

As standard in Isuzu trucks, there is good instrumentation and comfortable access to driver controls, with the high cabin providing excellent outward facing visibility.

He said the Isuzu had given him confidence during the start-up phase.

“Everything that I wanted in a truck came stock-standard, such as the digital audio system and cruise control,” Mr Van Vegchel said.

“Things are going pretty well, we’ve got plans to add another truck.”

With the safety and reliability of an Isuzu truck behind him, Mr Van Vechel is confident his business will bring a much-needed service to the Gladstone region.


www.isuzu.com.au

9/12/14

2014 Ultimate Heavy-Duty Challenge: One-Ton Video



We knew putting together a one-ton comparison test wasn't going to be easy, but we knew it was time to get the big boys of the pickup truck world back together to see who sits at the top of the heap.

We spent two weeks on the road, testing every day, putting three one-ton crew-cab 4x4 turbo-diesel HD pickups through a series of 19 different head-to-head competitions. In the end, the final point totals were amazingly close. Think of this video as a followup to our 2014 Ultimate One-Ton HD Challenge full story; it contains some great footage and information about each competitor's strengths and weaknesses.

From www.pickuptrucks.com

9/09/14

New Driver Starter Kit



Just a few items I think all new driver will need to kick start being a truck driver and to live on the road.

Road Talk by Jerry

9/03/14

Inside Cummins: This is Jamestown



Take a look inside the Cummins Heavy Duty Engine Plant in Jamestown, New York. See the production process and machining of Cummins industry-leading heavy duty diesel engines, and hear from real people who work there.

8/31/14

Real World Testing: 2015 F-150





Two and a half years before production Ford secretly tested six prototype F-150s with high-strength aluminum cargo boxes. The goal was to prove the durability of aluminum alloy through real-world extreme experiences that ensured the new F-150 could stand up to the tough work of our customers.

8/28/14

2014 Ultimate Heavy-Duty Challenge: What We Like



Here's Cars.com Detroit Bureau Chief Aaron Bragman discussing what we liked and appreciated during our five-state and two-week tour with these HD pickups during our 2014 Challenge.

8/25/14

Bendix Upgrades Brake Shoe Reman Facility

Bendix has unveiled its newly upgraded brake shoe remanufacturing facility in Huntington, Indiana.


The upgrades were done with a $3.2 million capital investment and increased the capacity and capability of the 74,000-square-foot plant.

“The Bendix Brake Shoe Remanufacturing Center grew from our desire to provide reman brake shoes offering the durability, reliability, performance, and extended lining life expected of original equipment,” said Henry Foxx, Bendix director of remanufactured products.

Foxx said that fleets and owner-operators were turning to remanufactured brake shoes in greater numbers and that the upgrades were designed to meet that need.

As a result of the upgrades, the Indiana plant can now handle start-to-finish brake remanufacturing and can produce several million brake shoes annually.

A key part of the upgrade was to the coining process, which returns brake shoes to the original specifications of the manufacturer.

The upgrades also include a self-contained salvage and de-lining area to prevent contaminates from reaching the painting and riveting process. There are four new automated de-liners that will improve accuracy of the process and reduce the chance of accidental shoe damage.

There will also be a 2,000-square-foot paint line that can handle 500 parts per hour.

From http://www.truckinginfo.com

8/22/14

Delving Into the Cummins/Peterbilt SuperTruck: Part 1

The Cummins/Peterbilt SuperTruck’s 10.7 mpg performance is just the tip of the iceberg in improving fuel and freight efficiency. 

When the U.S. Department of Energy first announced funding for the development and demonstration of advanced technologies to improve the efficiency of long-haul Class 8 trucks, 10.7 mpg was almost unheard of. That was in 2010, when the industry was reeling from the fuel efficiency degradation of the U.S. Environmental Protection Agency’s 2007 emissions mandate.

By the time the Cummins/Peterbilt SuperTruck made its public debut this February boasting 10.7 mpg, some contemporary trucks were achieving better than 8 mpg, and some super-fuel-conscious fleets boast even higher. While that may make the SuperTruck accomplishment seem slightly diminished, that 10.7-mpg milestone is only a small part of the story.

The DOE put $115 million on the table, launching three projects aimed at improving fuel and freight efficiency. Cummins received a $39 million grant to develop and demonstrate an advanced waste heat recovery system, an aerodynamic Peterbilt tractor-trailer combination, and a solid oxide fuel cell auxiliary power unit to reduce engine idling. The SuperTruck is the result of those efforts.

While the 10.7-mpg figure turned its share of heads, the truck as it stands today is not something any fleet will ever own. It’s a combination of technologies packaged together to demonstrate their effectiveness. While it meets all the design objectives set out by DOE, the sum of its parts is measurably greater than the whole.

“If you look at the goals of the project, they were really to achieve a 50% improvement in freight efficiency [measured in ton-miles per gallon] over a drive cycle as well as a 68% improvement in freight efficiency over a 24-hour duty cycle that includes no-idle technology — both of which we surpassed,” says Peterbilt Chief Engineer Landon Sproull. “We approached it in the areas of aerodynamics, lightweighting, reduced parasitic loads such as rolling resistance, driver assistance tools, and engine technology — the Cummins ISX 15-liter engine with the waste heat recovery system.”

Sproull says the engine contribution was 20% and the vehicle contribution was 30% toward the objective of a 50% improvement in fuel efficiency in the drive cycle.

Singled out, some of the efficiency improvements are quite spectacular.

David Koeberlein, Cummins’ principal investigator, says they improved the thermal efficiency of the engine (its ability to convert the chemical energy contained in a gallon of fuel to motive power at the driveshaft) from today’s typical 42% to 50%.

“The difference between 42% and 50% may seem small, but it’s a 20% gain,” he says. “The next goal is 55% – another 10% gain. And it’s all the more remarkable when you consider historic gains in thermal efficiency have been measured in single-digit steps.”
Saving Weight

The tare weight of the combination is about 31,000 pounds, which is a net improvement of 1,305 pounds from the baseline truck, a 2009 Peterbilt Model 386 tractor with an ISX 15 engine and a non-aero, standard dry van.

If that sounds less than remarkable, consider that engineers added about 1,500 pounds to the truck, including the auxiliary power unit, the cooling package, and the waste heat recovery system. The weight of the extensive aero treatment on the tractor and trailer is over and above that. So, a 1,305-pound net weight reduction from the baseline unit represents about 3,000 pounds of actual weight reduction.

“It was rather challenging because we added a lot of systems and aerodynamic features to the truck, which naturally added weight,” says Ken Damon, SuperTruck project manager at Peterbilt. “So we had to do extensive weight reduction throughout the truck in order to first break even and then actually end up with a benefit.”

Among the weight-reducing items:

  •     variable gauge steel frame rails drilled for additional weight reduction
  •     a number of aluminum parts, including the drive shaft, aluminum matrix brake drums, aluminum trailer frame and subfloor
  •     6x2 drive axle
  •     selective use of magnesium in some of the chassis cross members
  •     wide-base single tires on aluminum wheels
  •     lithium-ion hotel-load batteries


Smoothing Out the Flow
As Sproull noted, much of the drive-cycle efficiency came from the aerodynamic treatment, which focused on integrating the tractor and the trailer and reducing drag to the extent possible.

The biggest change, he says, was integrating the aerodynamic flow of the truck-and-trailer combination.

“To the truck we added front-wheel closeouts to tighten the gaps between the wheel and fender and lower bumper air dam, tandem wheel fairings, aero enhancements to the sleeper door housing, and a bridge fairing between the extenders.”

The trailer treatments include a nose fairing and full side skirting from just ahead of the landing gear to the DOT bumper. The fairings covering the wheels lift outward for easy access to the wheels for inspection, while the rest of the skirt tilts inward for better ground clearance at low speeds. The trailer also features an ATDynamics TrailerTails boat tail, and sculpted returns (shaped “fairings”) from the trailer bogey back to the bumper.
Using Waste Heat

The waste heat recovery system developed by Cummins is the most complex part of the truck, and indeed the most interesting. Its function is to capture heat energy that is usually given up to the truck’s cooling system and exhaust stack, and return it either to the powertrain directly, as is the case here, or redeploy the energy to serve some other function, like accessory drives.

And now for the $39 million question: How much does one of these things cost?

“SuperTruck is really a showcase of how to optimize fuel economy using technologies and components that are or can be available today,” says Damon. “We intend to bring to market the features that best meet customer needs and provide an ROI of one to two years.”

Each of the systems and components on the SuperTruck could be broken out and priced separately, but certain things, such as the aluminum matrix brake drums, have not yet been commercialized, and therefore can’t be priced.

“The waste heat recovery system, in its SuperTruck Gen 3 configuration, is still too costly, but design work is advancing to a Gen 4 solution whose key objective is to get the cost structure within an 18-month payback for the customer,” Cummins’ Koeberlein says.

With what they have learned from the SuperTruck, he says, Cummins engineers are systematically changing the system to improve its performance, reduce the complexity, reduce weight impacts, and eliminate troublesome refrigerant joints, all of which will significantly reduce the system cost. The waste heat recovery system has been operating on three Peterbilt trucks over the last three years.

“While [waste heat recovery] increases fuel economy, we’ve also tested advanced low greenhouse gas refrigerants which have performed at least equal to or better than the current system with a 10:1 reduction in GHG impact,” he notes.

For all we have mentioned here, we haven’t even touched on the improvements SuperTruck brings to the Freight Efficiency, or ton-mile, table. There’s more to tell. For a deeper dive into the project, go to www.truckinginfo.com/supertruck and check out our photo gallery.

From www. .truckinginfo.com